High Shear Mixer Granulator / Rapid Mixer Granulator
Alternate to push button control, PLC based panels are provided to include :
• Programs for automatic cleaning of the machine.
• Programs for automatic on/off at preset timing for main impeller & chopper.
• Program facility with memory to automatically control liquid addition & granulation end point.

As part of ongoing improvement in granulation technology, Bectochem's RMGs have been retrofitted with a binder dosing pump interconnected to off centre spray nozzles to ensure even and controlled doses of solvents and water based binding agents. This leads to faster process times, reduced wastage and uniform granulation.

Our unique telescopic arrangement for the main impeller allows for greatest ease in product change over and during CIP without undertaking the earlier tedious procedure of having to dismantle the main impeller. Evolutionary engineering by BECTOCHEM comes to the fore in this upgrading of our granulators.

 

For in-situ product transfer by IBC which reduces manpower and dusting for better GMP compliance. The materials handling device is a standalone platform with an integral hydro electric unit to ensure smooth operation.

The jacketed bowl version of the High Shear Rapid Mixer Granulators provides controlled heat injection to produce strong granules. This provides uniform batch to batch temperature profile thereby assisting the processing of heat sensitive materials.

Precision engineered to minimize the clearance between the bowl and main impeller. The impeller has 3 blades and rotates in the bottom of the bowl. The powder is swept into a controlled vortex flow pattern to maximize the mixing effect. A two speed chopper ensures outstanding mixing of various type of materials.

A CIP manifold built into the system washes all exposed surfaces including main chamber, shaft seal, and chopper blade without external water hoses. The system is pressurized by an in-situ centrifugal pump.
1. Sight Glass
2. Charging Port
3. Liquid Port / Spray Nozzle
4. Counterbalance for Bowl Cover
5. Chopper Motor to Speed
6. Control Panel
7. Material Charging Lift (Option)
8. Impeller Motor to Speed
9. Pneumatic Discharge Port
10.Wet Granulator (Option)
 
 
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